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Frequently asked questions
Description: Machined parts exhibit vibration patterns, tool marks, roughness, or uneven surfaces that fail to meet the specified finish requirements (e.g., Ra value).
Root Causes: Improper tool selection, unreasonable cutting parameters (speed/feed/depth of cut), tool wear, machine spindle runout, or insufficient rigidity in workpiece/tool clamping causing vibrations.
Description: In mass production, key dimensions or geometric tolerances (such as roundness, flatness, concentricity) of parts show variation and cannot be consistently controlled within the tolerance range.
Root Causes: Thermal deformation of the machine tool, untimely update of tool wear compensation, workpiece deformation due to cutting heat, unreasonable process planning, or measurement errors.
Description: Tools (especially expensive carbide or diamond tools) wear out too quickly, chip, or even break, leading to soaring processing costs and frequent downtime for tool changes.
Root Causes: Overly aggressive cutting parameters, insufficient coolant or incorrect application method, mismatch between tool material and workpiece material, or suboptimal machining path (CAM programming).
Description: When machining thin-walled, complex cavity, or large frame-type parts, the workpiece bends or warps due to release of internal material stresses or cutting force/thermal stress, resulting in scrap parts.
Root Causes: Unrelieved internal stresses in the raw material, excessive or uneven clamping force, concentrated cutting heat, and machining processes that fail to effectively relieve stress through symmetric or step-by-step methods.
Description: When processing highly complex parts in industries like aerospace and medical devices, programming and machining times are excessively long, requiring multiple setups, resulting in low overall production efficiency and failure to meet delivery schedules.
Root Causes: Outdated CNC programming strategies (e.g., not using high-speed cutting strategies), underutilization of multi-axis联动 functionality, non-standardized fixture design, and unoptimized production workflows.
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